• Description

Sunstone Welders Micro E Weld Head

 

The Sunstone Micro E is an electromagnetic linear motion weld head engineered for ultra-high welding results at the micro level.

With attached 5x microscopic optics and brilliant LED lighting, the Micro E delivers as little as 30 grams in force within 1 micron in accuracy, numbers that surpass competitive weld heads.

Force, position, and displacement feedback adds to the weld head's fit for applications that require precision welding, such as microelectronics, electric motors and coils, actuators, magnetic wire, and any other situation that requires a fine weld in a specific spot for R&D or automated production.

Why you need The Sunstone Micro E Micro Weld Head

  • Force, Position, & Displacement feedback and monitoring.
  • As low as 30 grams of force
  • Built in LED lighting
  • Included microscope mounted to the front of weld head

Typical Applications

  • Microelectronics
  • Electric Motors and Coils
  • Actuators
  • Magnetic Wire

Features

  • Electromagnetic Linear Motion for Ultra Precise Positioning
  • 30-2000grams Adjustable Weld Head Force
  • Positional Accuracy of 1 Micron
  • Built-in Force, Position, and Displacement Feedback*
  • 5x Microscopic Optics
  • Multi-Joint Microscopic Arm for Comfortable Operation
  • 300 Lumens LED Lamp
  • PLC Compatible
  • Removable Ceramic Base Plate
  • Rotary Height Adjustment
  • 2-Year Warranty Backed by Sunstone's Reputation for Quality and Customer Service

Industries

  • Micro electronics
  • Electric motors & Coils
  • Actuators
  • Magnet wire Welding

Micro E Weld Head User Manual

Micro E Weld Head Data Sheet

KEY UNIT SPECIFICATIONS

Tabletop Footprint (L x W x H)

56x10.8x45.7 cm w/ Microscope, 14x10.8x45.7 cm w/o Microscope

Unit Weight

10.1 kg w/ Microscope 8.9 kg w/o Microscope

Electrode Stroke (Travel distance) Distance)

25 mm

Force Range

30-2000 grams

Position Displacement Accuracy

±1 Micron

Duty Cycle (30 g to 2 kg Holding Force)

100%

Head Type

PARALLEL, OPPOSED, or THERMOCOMPRESSION

Weld Force Method

DIRECT

ACTUATION METHOD

ELECTROMAGNETIC LINEAR ACTUATOR

THROAT DEPTH

17.8 cm

NUMBER OF SCHEDULES

1,000 + (CREATED VIA PICO WELDER)

ELECTRODE SPEED

HOME POINT TO HOVER POINT: 1-100 mm/sec

HOVER POINT TO WELD POINT: 1-100 mm/sec

Power Input

48 Vdc @ 2.5 A

Welding Current

300 A @ 50% DC

OPERATING TEMPERATURE

0 to 65° C


PROTECTION PLAN

This product is also available online with Circle Plan!

 

Set-Up Video:

Watch this video and follow along to setup your Micro-E Weld Head with Parallel Gap Electrodes

Frequently Asked Questions

Our free shipping policy covers most of the products with some exceptions for heavy machinery and freight truck items
Most orders ship out within 1–3 business days and arrive within 5-7 business days depending on your location.
We offer easy returns as long as your item meets the conditions outlined in our Return Policy. Items must be unused, in original packaging, and returned within the specified return window.
Absolutely! Our in-house product experts are here to help. Live chat or call us 513-720-5193 for personalized advice before or after your purchase.
Yes. All products include any applicable manufacturer warranties, and we’ll help you handle any warranty claims if needed.
Yes, we only sell 100% authentic, brand-new products, sourced directly from our manufacturers or authorized distributors.

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